Learn Index · Inventions

Velcro

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Inspired by a walk in the woods

In 1941, Swiss engineer George de Mestral went hunting in the Alps with his dog. When they returned, both his trousers and his dog’s fur were covered in prickly burrs, seed heads of the burdock plant.

Instead of just pulling them off, de Mestral got curious. He looked at a burr under a microscope and saw hundreds of tiny hooks that caught on anything with loops, like fabric threads and hair.

He wondered: could he make a fastener that worked the same way?

Developing the invention

Turning the idea into a product took years.

Year Step
1941 De Mestral notices burrs sticking to his dog
1940s He tries cotton, but the hooks wear out quickly
Early 1950s He discovers that nylon sewn under infrared light forms tough hooks
1955 He receives a Swiss patent
1958 U.S. patent granted
1960s NASA uses it in spacecraft and spacesuits, making it famous

He named it Velcro, from the French words velours (velvet) and crochet (hook).

Making the loops was easy, but making strong, tiny hooks was hard. It took many prototypes and much trial and error, a reminder that inventing often requires persistence.

How it works

A hook-and-loop fastener has two strips:

Strip Feel Structure
Hook side Rough, scratchy Thousands of tiny stiff hooks
Loop side Soft, fuzzy Thousands of tiny soft loops

When pressed together, the hooks catch the loops. The more hooks and loops that connect, the stronger the hold.

To open it, you peel the strips apart, unhooking a few at a time. That’s why it’s easy to peel but hard to pull straight apart. Peeling creates the famous ripping sound.

Biomimicry

Velcro is a classic example of biomimicry: learning from nature to solve human problems.

Nature Invention
Burrs Velcro
Kingfisher beak Nose of Japan’s bullet train (quieter in tunnels)
Shark skin Swimsuits and surfaces that reduce drag and resist bacteria
Gecko feet Dry adhesives that stick and unstick
Lotus leaf Self-cleaning, water-repellent surfaces
Termite mounds Natural ventilation in buildings
Whale fins More efficient wind turbine blades
Spider silk Research into super-strong fibres

Uses of Velcro

Area Examples
Clothing Shoes, jackets, bags
Space Astronauts stick tools, food and objects to walls so they don’t float away
Medicine Blood pressure cuffs, braces, splints
Accessibility Easier fastening for young children and people with limited hand movement
Military and sports Uniforms, gear, shin guards
Home Organizing cables, hanging pictures

In space, astronauts reportedly used a small Velcro patch inside their helmets to scratch their noses!

Advantages and disadvantages

Advantages Disadvantages
Quick and easy to use Hooks collect lint and hair
Adjustable Can wear out over time
Good for people who find buttons or laces hard Noisy when opened
Strong when lots of hooks connect Can snag delicate fabrics

About the name

"Velcro" is a brand name. The company has asked people to say "hook-and-loop fastener" to protect its trademark. In 2017, it even released a funny music video asking people not to call all hook-and-loop fasteners "Velcro"!

Common mistakes

  • Thinking Velcro was invented by NASA. NASA made it famous, but de Mestral invented it.
  • Thinking both sides are the same. One has hooks, the other loops.

Try it yourself

  1. Look at a burr (or a piece of Velcro) under a magnifying glass. Draw the hooks and loops.
  2. Test how much weight a 2 cm square of hook-and-loop fastener can hold before peeling apart. Compare with a 4 cm square.
  3. Choose a plant or animal and invent a product inspired by one of its features.

Quick recap

  • George de Mestral invented Velcro after studying burrs that stuck to his dog.
  • Tiny hooks on one strip catch tiny loops on the other.
  • It took years of experiments, especially to make durable nylon hooks.
  • Velcro is a famous example of biomimicry.
  • It’s used in clothing, space, medicine and accessibility.