Learn Index · Measurement Grade 11–12

Measurement error and tolerances

The allowed amount a measurement can differ from the target.

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No measurement is perfect

Every measurement has some measurement error. Instruments have limits, people make small reading mistakes, and conditions change. Understanding error helps you decide whether a result is good enough.

Greatest possible error

If a length is measured to the nearest centimetre as 24 cm, the true length could be anywhere from 23.5 cm to 24.5 cm.

Greatest possible error = ½ × smallest unit

Measured to the nearest Greatest possible error
1 cm 0.5 cm
0.1 cm 0.05 cm
1 g 0.5 g
0.01 s 0.005 s

Upper and lower bounds

The true value lies between the upper and lower bounds.

24 cm (nearest cm) → lower bound 23.5 cm, upper bound 24.5 cm.

Bounds in calculations: A rectangle measures 8 cm × 5 cm, each to the nearest cm.

  • Smallest possible area: 7.5 × 4.5 = 33.75 cm²
  • Largest possible area: 8.5 × 5.5 = 46.75 cm²

Small errors in lengths can create big uncertainty in areas and volumes!

Absolute and relative error

  • Absolute error = |measured − true|
  • Relative error = absolute error ÷ true value (× 100% for percent error)

Example: A 2.00 m board is measured as 2.03 m.

  • Absolute error: 0.03 m
  • Relative error: 0.03 ÷ 2.00 = 1.5%

A 3 mm error matters more on a 10 mm part than on a 2 m board, which is why relative error is often more useful.

Tolerance

In manufacturing, a part is specified with a tolerance: the allowed variation.

Example: A bolt length of 50 mm ± 0.2 mm is acceptable from 49.8 mm to 50.2 mm.

Measured Acceptable?
49.9 mm ✓
50.2 mm ✓
50.25 mm ✗

Tighter tolerances (± 0.01 mm) cost more to produce but are needed in engines, medical devices and aircraft.

Combining tolerances

If two parts of 30 ± 0.1 mm and 20 ± 0.1 mm are joined, the total is 50 mm ± 0.2 mm. Tolerances add up, which is why engineers plan "tolerance stacks" carefully.

Reducing error

  • Use a more precise instrument.
  • Take several measurements and average them.
  • Calibrate instruments.
  • Read scales at eye level.

Worked examples

Example 1: A mass is 3.7 kg to the nearest 0.1 kg. Bounds? 3.65 kg to 3.75 kg.

Example 2: A pipe should be 120 cm ± 0.5 cm. Is 119.4 cm acceptable? Lower limit 119.5 → no.

Example 3: A 500 mL measurement is off by 8 mL. Relative error? 8/500 = 1.6%.

Common mistakes

  • Using the whole unit instead of half as the greatest possible error.
  • Using measured instead of true values in relative error.
  • Forgetting that errors compound in area and volume.

Try it yourself

  1. Greatest possible error for 6.4 m (nearest 0.1 m)?
  2. Bounds for 85 kg (nearest kg)?
  3. A part is 12 mm ± 0.05 mm. Range?
  4. A 25.0 cm length is measured as 24.6 cm. Relative error?

Answers: 1) 0.05 m 2) 84.5 to 85.5 kg 3) 11.95 to 12.05 mm 4) 1.6%

Quick recap

  • Every measurement has measurement error; the greatest possible error is half the unit.
  • Absolute error vs relative error.
  • Tolerance sets acceptable upper and lower bounds.